INFORMATION TECHNOLOGIES

INFORMATION TECHNOLOGIES
 

Immersion cooling systems have been used for over 50 years to lower power consumption!

This new technology introduces a new trend about Big Data, which is a collection of large, diverse and complex data sets. Until 2003, only about 5 Exa-bytes (1018 bytes) of data were produced by humans. In 2012, digital data was expanded to 2.72 zettabytes (1021 bytes), which is estimated to double every two years, reaching approximately 8 zettabytes of data. This increase in the amount of data traffic is also related to the increase in the number of internet users worldwide, which reached 46% of the world’s total population in 2016 according to the World Bank (2018) data. Digital data, which is very fast, large and diverse, is affected by a variety of factors such as data science, social media, and various websites and web services. Increasing demand for data processing, data storage and digital communication have led to the development of big data infrastructure. Data is processed and stored in a data center. In addition, the data center is a facility consisting of servers, network devices, data storage apparatus and cooling units. The energy consumed by data centers around the world continues to increase. According to Japan Ministry of Economy, energy consumption will increase by five times by 2025. The electricity consumed by the data center itself is divided into several areas, including 52% for IT purposes, 38% for the cooling system and 10% for other supporting equipment as shown in Figure 1. Relatively, cooling systems have high electric energy consumption because most data centers operate with air conditioners. Therefore, adjustments must be made to the cooling system to increase the efficiency of the electric energy consumed, which will also reduce maintenance costs and electricity usage.

Figure 1. Energy Distribution in Data Centers
 

Energy Efficiency and Cooling Systems

Immersion cooling systems have been
used for over 50 years!

Today almost all countries are highly dependent on energy in their growth processes, which leads to an increase in global demand. According to British Petroleum data, primary energy consumption increased by around 5% in 2019, which is the fastest growth rate since 2013. Natural gas had the highest increase in energy consumption among various fuel types used in daily life, followed by oil and coal. Despite its importance and widespread use, renewable energy still does not have a substantial share in the energy mix. In 2020, renewable energy accounted for around 10% of the final energy consumption globally. However, this rate is likely to increase in the future as countries reduce their dependence on fossil fuels. But petroleum consumption as a fossil energy source and the primary fuel for the world reached about 34.2% of global energy consumption in 2017.

Numerous key events and discoveries around the world have accelerated the transition from fossil to renewable energy resources. These factors include growing concern about energy security and climate change, political and social pressure to curb greenhouse gas emissions, rising and fluctuating petroleum costs, and over-reliance on foreign energy resources. Therefore, the development of the global energy industry by 2035 will primarily focus on meeting the world’s demand for energy resources and increasing the resilience to climate change to be able to support economic growth and population increase. In addition, as seen with the developments in the field of renewable energy, dynamic changes are occurring in power systems

Many developing countries have decided to increase their investments in renewable energy to reduce high dependence on fossil fuels. Global investment in clean energy has increased from 18% to 42% since 2004. China, Brazil and India are the world’s first, fifth and eighth largest renewable energy investors, accounting for 37% of clean energy investment worldwide. The distributed energy business and digitization are critical steps towards phasing out the fossil fuel industry. A quantum leap in technology development is a must to ensure the uninterrupted operation of future decarbonization power systems.

Data center is one of the high energy consuming organizations. A data center is a room or a building which has IT (Information Technology) equipment, electrical systems, HVAC (Heating, Ventilation and Air Conditioning) systems and other related infrastructures. The amount of electricity consumed by data centers worldwide doubled between 2000 and 2005, and then increased by approximately 56% between 2005 and 2010. According to recent energy figures, data center business accounts for 1.3% of global electricity use and 2% of electricity use in the USA. The United States holds between 25% and 35% of data center electricity consumption globally. As stated in a congress report by the Environmental Protection Agency (EPA), data centers consumed 1.5% of America’s electricity in 2006. Ongoing expansions are exacerbating the energy consumption problem. Cooling and electrical systems consume most of the energy.

Immersion Cooling Systems for Sustainability

Immersion cooling is the most promising cooling system to reduce power usage and improve energy efficiency. Since immersion cooling was first discovered in the 19th century for use in transformers, it has been rapidly developed for a variety of applications with state-of-the-art technology. Initially, the immersion cooling method with mineral oil focuses only on controlling the temperature of electronic components to prevent overheating

How Efficient is Immersion Cooling?

To date, air has been the most common way to cool IT hardware (from laptops to data centers). However, the fans, ducts, and HVAC systems required to cool data centers with air require a lot of space and electricity. Using liquid to cool IT hardware, which can be found in high-end gaming gear or high-performance computing clusters, requires piping, pumps, and a significant amount of space. Also, fans are still needed to deal with the heat that ‘cold plates’ and ‘heat pipes’ cannot handle.

General Cooling Systems

In the last decade, technological advances have led to mass production of electronic devices, increased energy consumption in the production process. A nanotechnology approach is also presented, which reduces the size and cost of devices, but has significant thermal management problems due to its high power density, resulting in increased heat output. Meanwhile, increased heat generation in the device typically results in decreased productivity and eventually device failure.

It is known that an increase in the temperature above 75°C has the potential to increase the rate of failure rate exponentially. As a result of the desire to reduce the size of electronic devices and increase their productivity, cooling systems have become critical. Since traditional methods fail to meet the continuing demand for these devices, a large number of solutions has been developed over the last decades, many of which are summarized below.

What is Immersion Cooling System?

The advanced technology of the immersion cooling method involves the reduction of the heat component using a dielectric fluid that absorbs the heat source via convection and releases it to the environment via a single-phase or double-phase system.

Some of its advantages are:

A HIGH HEAT TRANSFER
COEFFICIENT
STABLE HYDRODYNAMIC
FLOW
DIRECT COOLING
OF HOT COMPONENTS
USING FLUID

Today commonly used dielectric materials include mineral oil (MO) and virgin coconut oil (VCO). This cooling method is often used in computer servers, data centers, solar PVs and power transformers.

Immersion cooling is capable of cooling the entire surface compared to indirect cooling, which improves temperature uniformity by reducing the local heating effect on the positive and negative electrodes. It is possible to provide high efficiency by using a cooling medium with high thermal conductivity, low viscosity and high heat capacity. However, there are some problems with this system, such as electrical short circuits and electrochemical corrosion. Therefore, the main factor to consider in dielectric material selection is its ability to prevent electrical short circuit. Other key factors include safety and health concerns, non-toxic ability, good chemical stability and non-flammability. Other potential cooling media are deionized water, silicone-based oil and mineral oil.

When immersion cooling is compared with direct air cooling, it is seen that liquid is a more efficient heat conductor than air. For air cooling to be effective, it must be both cooled and blown directly into the heat source. This consumes a lot of energy, so you must consider a) cost and b) environmental impact.

On the other hand, one cubic foot of mineral oil - a dielectric liquid (non-phase change liquid) used for immersion cooling - cools as effectively as 1200 cubic feet of air and requires significantly less energy input. There are no fans involved, so power usage drops right off dramatically, which has a significant impact on ongoing costs.

At this point, it is important to note that there are other efficient cooling methods, such as the adiabatic cooling process commonly used in our data center. When discussing high power density applications like HPC, the advantages of immersion cooling become highly visible.

Is Immersion Cooling Suitable for Any Application?

The more processing power a server has and the more power it consumes, the more valuable it is to consider immersion cooling. For example, if you are talking about power densities above 15 kW per rack and/or want to improve energy efficiency, immersion cooling is a proven solution that will provide effective cooling while maintaining the optimum performance of your machines and reducing costs.

Advantages of Immersion Cooling Systems

LESS
INFRASTRUCTURE

Infrastructure is 1/3 smaller than computer room. Air conditioners mean greater energy efficiency for building construction and maintenance.

EASY INSTALLATION AND
MAINTENANCE

Easy to install and maintain as it uses non-hazardous and non-flammable liquids

LOWER
COST

It is cost efficient as it does not require air-conditioning, does not upgrade the building, and has proven to be cheaper in fixed capital investment data center, battery thermal management and water desalination.

ENVIRONMENTALLY
FRIENDLY

It is environmentally friendly thanks to its low noise and low greenhouse gas emissions, therefore it does not require additional energy to have a sound absorber and emission capture system.

STABLE AND PROPER
TEMPERATURE

It provides stable and proper temperature to ensure that there is no decrease in performance and increase in energy consumption.

Areas of Use for Immersion Cooling

SOLAR CELL

Cooling of concentrated photovoltaic cells is very important as in other electronic devices. This is due to the need to properly manage the heat generated from the cell in order to maintain the efficiency of the battery. Therefore, a reliable heat dissipation system is needed to ensure the efficient performance of photovoltaic cells. One of the solutions offered by some experts is to place the empty cells directly into the liquid. This led early studies to focus on the expected electrical and optical effects of fluids on cells. Over time, research studies have advanced with new explanations for PV cell cooling, such as the possibility of using shallow layers of liquid surrounding cells to capture light. It is also important to note that immersion of the cell liquid is not limited to surface wetting and optical advantages, but it also allows direct immersion of a concentrated photovoltaic cell into a liquid. Moreover, the absence of a contact wall between the cell and the liquid indicates effective cooling possibilities for the cell.

It has also been reported that the cooling of photovoltaic cells is important because of the energy efficiency dilemma. However, it is important to note that they can be cooled using both water and air immersion. Besides, direct immersion is preferred for the cooling process of concentrated photovoltaic cells compared to other mechanisms. It is also possible to increase the efficiency of the photovoltaic module by using water cooling system.

DATA CENTER

When the temperature rises, the computing speed of data center computers and servers slows down, resulting in higher energy consumption under the same workload. A traditionally cooled data center consumes the most energy, reaching 38%. However, immersion cooling was tested on a 2 kW power converter operating at 97.2% efficiency in deionized water. An uncontrolled increase in temperature can also damage these components, but immersion cooling technology has been observed to improve energy efficiency. The use of VCO dielectric liquid or mineral oil is proven to be a data center energy saver and does not damage its components.

CRYPTOCURRENCY MINING

Bitcoin is a peer-to-peer payment system and cryptographic currency introduced as open source software in 2009. It provides users with the ability to add a free client or wallet to the computer to send and receive payments using a Bitcoin address. Participants are known as miners and are tasked with the responsibility of verifying transactions in blocks using a secure hash algorithm (SHA) and a proof-of-work concept and publishing them to the public blockchain. There are fees associated with validating transactions with two attributes, such as capital, to verify the cost of hardware used and power consumption. It is important to note that more power consumption for ‘hashing’ often brings more profits to miners in the form of big rewards. Miners initially used traditional CPUs to perform SHA, but the GPU (graphics processing unit) was found to be more cost-effective and therefore resulted in excessive profits. Therefore, players have become aware that they have a “money making machine” as Bitcoin grows in popularity and they begin to compete to create the most efficient mining hardware. The rapidly growing power densities of mining clusters combined with their short lifecycles make traditional air-cooled data centers difficult to handle.

2-phase immersion is seen by many as a viable technology to meet the power density and energy efficiency needs of the high-performance computing market. For example, a power density 100 times higher than a typical air-cooled server has been cooled using a superior method with higher efficiency than direct water cooling. Also, 2-phase immersion cooling has been used in the IT industry, avoiding the risk, despite numerous demonstrations in many countries, but the new technical approach has simplified the application process.

Electric Car Battery Cooling System

Battery performance degrades when used at temperatures higher than 45°C due to reduced porosity and pore connectivity at high temperatures, which then leads to a reduction in battery current uniformity. While Lindgren and Lund found that the charge capacity of a battery may decrease by an average of 15% when charged at 10°C, a very cold operating temperature can also cause a significant decrease in battery performance. This means it is important to ensure that the battery is kept at the optimum operating temperature of 20 °C, and Dubey, Pulugundla and Srouji found that immersion cooling is better for this purpose compared to Cold Plate Based Cooling. It is also observed that immersion cooling has the ability to cool the entire cell surface and improve temperature uniformity by reducing the local heating effect on the positive and negative electrodes compared to indirect cooling. It is a dielectric liquid immersion cooling technology for the thermal management of Li-ion batteries.